Abstract
The paper addresses the surface imperfections (openings in fibrous
plies) and irregularity of the piercing pattern in structurally stitched
multilayer carbon-fibre preforms. Each layer is a multiaxial multiply
non-crimp fabric (NCF) with a non-structural stitching. The term
?structural? presumes here that the stitching yarn does not only
consolidate the plies (as the non-structural one does) but forms
also a through-the-thickness (3D) reinforcement. Four stitching methods
are studied: ordinary CNC-sewing, tufting, dual-needle, and curved
needle techniques with multifilament yarns: aramide (60 or 120 tex)
or glass (204 tex). In total, 14 stitching cases are investigated
experimentally. It is observed that a non-negligible variability
exists in the meso-level geometry of the reinforcement. The geometrical
characterization provides important input data for analysis of the
permeability and mechanical properties of the preforms.
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