Abstract

Lightweight-design methods for the conceptual phase of the product-development process are becoming increasingly important due to their influence on products’ mass. Besides mass reduction, the redistribution of mass within the product can support the designer in addressing lightweight-design motivations more effectively. This paper introduces a method of systematic mass distribution using the design structure matrix (DSM). Various motivations for lightweight design are therefore transformed into dependencies among product components. A case study of a high-pressure water-jetting unit serves as an application example to illustrate the procedure introduced. Based on a clustering algorithm, novel lightweight-driven product architectures are derived to support optimized mass distribution for the jetting unit.

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