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Coupled Eulerian-Lagrangian (CEL) simulation of the chip breaking in a single lip deep hole drilling process (SLD)

, , , and . Procedia CIRP, 133 ((2)): 72–77 (2025)
DOI: 10.1016/j.procir.2025.02.014

Abstract

In this work, chip formation is optimized with Coupled Eulerian-Lagrangian (CEL) simulation starting with developed helical workpiece. The chips generated in the simulation are compared with the chip shapes from experimental deep hole drilling. The results of the simulations document the drilling process based on the angle of rotation and the simulation time. The chip formation on the inner and outer cutting edge of the drilling tool is shown in 3D. Chip breaking with and without pulsation as well as simulations with different pulsation amplitudes, are compared.

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