Reduction in use of conventional oil-lubricates in drawing processes has been important working aims of many investigations in sheet metal forming from past until today. A completely new approach is developed at the University of Stuttgart, using volatile media like N2 or CO2 as lubrication for sheet metal deep drawing pro- cesses. Doing so, remarkable results were obtained regarding friction behaviour of this new tribological sys- tem. Sustainability, environmental protection and economic efficiency are the most outstanding advantages of this new process compared to conventional oil based lubrication. The paper includes perspective results from testing and validating the applicability of the new process in a deep drawing tool. Tracking of workpieces provides two advantages in forging technology. First, the matching of workpiece with the monitored process information makes the root-cause analysis for product quality possible. Second, the process steps can be adapted based on the incoming workpiece properties to improve the robustness of hot forging process chain. For that purpose, a general tracking methodology was developed and labelling experi- ments on steel and aluminium parts appropriate for harsh drop-forging environments has been conducted. Furthermore, a multidimensional approach to model and to analyse the workpiece information for individual and batch-tracking as well as a framework for streaming and processing of large amounts of real-time data are presented in this contribution.
Acta technica napocensis. Series: Applied mathematics, mechanics, and engineering
number
4
pages
743--752
publisher
Technical University of Cluj-Napoca
volume
61
file
:U\:/Bibliothek/M Mendeley/Gerd Reichardt/Liewald et al._Volatile Media as Lubricant Substitutes in Deep Drawing and Tracking of Individual Workpieces in Hot Forging Plants_20(2).pdf:pdf;:U\:/Bibliothek/M Mendeley/Gerd Reichardt/Liewald et al._Volatile Media as Lubricant Substitutes in Deep Drawing and Tracking of Individual Workpieces in Hot Forging Plants_2018.pdf:pdf
%0 Journal Article
%1 liewald2018volatile
%A Liewald, Mathias
%A Wörz, Christoph
%A Reichardt, Gerd
%A Karadogan, Celalettin
%A Lindemann, Benjamin
%A Woerz, C
%A Reichardt, Gerd
%A Karadogan, Celalettin
%A Lindemann, Benjamin
%A M. Liewald, C. Woerz, G. Reichardt, C. Karadogan, B. Lindemann
%C Cluj-Napoca, Romania
%D 2018
%I Technical University of Cluj-Napoca
%J Acta technica napocensis. Series: Applied mathematics, mechanics, and engineering
%K GR ML
%N 4
%P 743--752
%T Volatile Media as Lubricant Substitutes in Deep Drawing and Tracking of Individual Workpieces in Hot Forging Plants
%U https://atna-mam.utcluj.ro/index.php/Acta/article/view/1111
%V 61
%X Reduction in use of conventional oil-lubricates in drawing processes has been important working aims of many investigations in sheet metal forming from past until today. A completely new approach is developed at the University of Stuttgart, using volatile media like N2 or CO2 as lubrication for sheet metal deep drawing pro- cesses. Doing so, remarkable results were obtained regarding friction behaviour of this new tribological sys- tem. Sustainability, environmental protection and economic efficiency are the most outstanding advantages of this new process compared to conventional oil based lubrication. The paper includes perspective results from testing and validating the applicability of the new process in a deep drawing tool. Tracking of workpieces provides two advantages in forging technology. First, the matching of workpiece with the monitored process information makes the root-cause analysis for product quality possible. Second, the process steps can be adapted based on the incoming workpiece properties to improve the robustness of hot forging process chain. For that purpose, a general tracking methodology was developed and labelling experi- ments on steel and aluminium parts appropriate for harsh drop-forging environments has been conducted. Furthermore, a multidimensional approach to model and to analyse the workpiece information for individual and batch-tracking as well as a framework for streaming and processing of large amounts of real-time data are presented in this contribution.
@article{liewald2018volatile,
abstract = {Reduction in use of conventional oil-lubricates in drawing processes has been important working aims of many investigations in sheet metal forming from past until today. A completely new approach is developed at the University of Stuttgart, using volatile media like N2 or CO2 as lubrication for sheet metal deep drawing pro- cesses. Doing so, remarkable results were obtained regarding friction behaviour of this new tribological sys- tem. Sustainability, environmental protection and economic efficiency are the most outstanding advantages of this new process compared to conventional oil based lubrication. The paper includes perspective results from testing and validating the applicability of the new process in a deep drawing tool. Tracking of workpieces provides two advantages in forging technology. First, the matching of workpiece with the monitored process information makes the root-cause analysis for product quality possible. Second, the process steps can be adapted based on the incoming workpiece properties to improve the robustness of hot forging process chain. For that purpose, a general tracking methodology was developed and labelling experi- ments on steel and aluminium parts appropriate for harsh drop-forging environments has been conducted. Furthermore, a multidimensional approach to model and to analyse the workpiece information for individual and batch-tracking as well as a framework for streaming and processing of large amounts of real-time data are presented in this contribution.},
added-at = {2024-07-30T10:04:27.000+0200},
address = {Cluj-Napoca, Romania},
author = {Liewald, Mathias and W{\"{o}}rz, Christoph and Reichardt, Gerd and Karadogan, Celalettin and Lindemann, Benjamin and Woerz, C and Reichardt, Gerd and Karadogan, Celalettin and Lindemann, Benjamin and {M. Liewald, C. Woerz, G. Reichardt, C. Karadogan}, B. Lindemann},
biburl = {https://puma.ub.uni-stuttgart.de/bibtex/251526586ec1627ac49ee2e9b9225f0f8/ifu},
file = {:U\:/Bibliothek/M Mendeley/Gerd Reichardt/Liewald et al._Volatile Media as Lubricant Substitutes in Deep Drawing and Tracking of Individual Workpieces in Hot Forging Plants_20(2).pdf:pdf;:U\:/Bibliothek/M Mendeley/Gerd Reichardt/Liewald et al._Volatile Media as Lubricant Substitutes in Deep Drawing and Tracking of Individual Workpieces in Hot Forging Plants_2018.pdf:pdf},
interhash = {b5f0e4920622d671690aede73fe2270e},
intrahash = {51526586ec1627ac49ee2e9b9225f0f8},
issn = {2393–2988},
journal = {Acta technica napocensis. Series: Applied mathematics, mechanics, and engineering},
keywords = {GR ML},
number = 4,
pages = {743--752},
publisher = {Technical University of Cluj-Napoca},
timestamp = {2024-07-30T10:04:27.000+0200},
title = {Volatile Media as Lubricant Substitutes in Deep Drawing and Tracking of Individual Workpieces in Hot Forging Plants},
url = {https://atna-mam.utcluj.ro/index.php/Acta/article/view/1111},
volume = 61,
year = 2018
}