The tolerances in manufacturing of fully dielectric diffraction gratings based on the leaky-mode resonance in the -1st diffraction order can be challenging, especially if the grating design exhibits high diffraction efficiency (DE) only within a comparatively narrow spectral bandwidth. To gain improved control on the spectral bandwidth exhibiting high DE, we implemented a two-step etching approach within the fabrication process of the grating. First, a dry and anisotropic etching step was used for pre-shaping the grating, followed by iterative isotropic wet-etching steps using an alkaline solution (KOH) at a temperature of 90°C to adjust the maximum efficiency around the desired wavelength with high precision. This straightforward method gave us very good control on tailoring the DE as a function of the wavelength and led to the demonstration of DEs as high as 99.7%±0.2\% in the -1st diffraction order at a wavelength of 1030 nm and of >99% in the wavelength range between 1020 and 1070 nm. The gratings were used as cavity end mirrors of an Yb:YAG thin-disk laser, generating an output power of 145 W in fundamental mode operation (M² < 1.1).
%0 Journal Article
%1 Dannecker:18.Trimming
%A Dannecker, Benjamin
%A Rumpel, Martin
%A Graf, Thomas
%A Ahmed, Marwan Abdou
%D 2018
%I OSA
%J Opt. Lett.
%K YbYAG myown PolarizationShaping ThindiskLaser IntracavityBeamshaping from:b.dannecker peer OpticalElements trimming GratingWaveguideMirror manufacturing Simulatio
%N 16
%P 4017--4020
%R 10.1364/OL.43.004017
%T Trimming method for a high-yield manufacturing of high-efficiency diffraction gratings
%U http://ol.osa.org/abstract.cfm?URI=ol-43-16-4017
%V 43
%X The tolerances in manufacturing of fully dielectric diffraction gratings based on the leaky-mode resonance in the -1st diffraction order can be challenging, especially if the grating design exhibits high diffraction efficiency (DE) only within a comparatively narrow spectral bandwidth. To gain improved control on the spectral bandwidth exhibiting high DE, we implemented a two-step etching approach within the fabrication process of the grating. First, a dry and anisotropic etching step was used for pre-shaping the grating, followed by iterative isotropic wet-etching steps using an alkaline solution (KOH) at a temperature of 90°C to adjust the maximum efficiency around the desired wavelength with high precision. This straightforward method gave us very good control on tailoring the DE as a function of the wavelength and led to the demonstration of DEs as high as 99.7%±0.2\% in the -1st diffraction order at a wavelength of 1030 nm and of >99% in the wavelength range between 1020 and 1070 nm. The gratings were used as cavity end mirrors of an Yb:YAG thin-disk laser, generating an output power of 145 W in fundamental mode operation (M² < 1.1).
@article{Dannecker:18.Trimming,
abstract = {The tolerances in manufacturing of fully dielectric diffraction gratings based on the leaky-mode resonance in the -1st diffraction order can be challenging, especially if the grating design exhibits high diffraction efficiency (DE) only within a comparatively narrow spectral bandwidth. To gain improved control on the spectral bandwidth exhibiting high DE, we implemented a two-step etching approach within the fabrication process of the grating. First, a dry and anisotropic etching step was used for pre-shaping the grating, followed by iterative isotropic wet-etching steps using an alkaline solution (KOH) at a temperature of 90°C to adjust the maximum efficiency around the desired wavelength with high precision. This straightforward method gave us very good control on tailoring the DE as a function of the wavelength and led to the demonstration of DEs as high as 99.7%±0.2\% in the -1st diffraction order at a wavelength of 1030 nm and of >99% in the wavelength range between 1020 and 1070 nm. The gratings were used as cavity end mirrors of an Yb:YAG thin-disk laser, generating an output power of 145 W in fundamental mode operation (M² < 1.1).},
added-at = {2018-08-24T11:04:14.000+0200},
author = {Dannecker, Benjamin and Rumpel, Martin and Graf, Thomas and Ahmed, Marwan Abdou},
biburl = {https://puma.ub.uni-stuttgart.de/bibtex/22faf83a183712b26943a95e04a843c40/ifsw},
doi = {10.1364/OL.43.004017},
interhash = {72930cbf8930a23089ab0bba02fe24bb},
intrahash = {2faf83a183712b26943a95e04a843c40},
journal = {Opt. Lett.},
keywords = {YbYAG myown PolarizationShaping ThindiskLaser IntracavityBeamshaping from:b.dannecker peer OpticalElements trimming GratingWaveguideMirror manufacturing Simulatio},
language = {English},
month = aug,
number = 16,
pages = {4017--4020},
publisher = {OSA},
timestamp = {2018-08-24T09:04:14.000+0200},
title = {Trimming method for a high-yield manufacturing of high-efficiency diffraction gratings},
url = {http://ol.osa.org/abstract.cfm?URI=ol-43-16-4017},
volume = 43,
year = 2018
}