Abstract

The determination of appropriate process parameters is crucial for the development of laser welding processes. This usually requires extensive and time-consuming experimentation combined with expert knowledge. To reduce the number of experiments required to determine appropriate process parameters, Bayesian optimization was used in this work. Bead on plate laser welding of AA5754 samples was performed while optimizing the laser power, the welding speed, the focus position and the power distribution in the core-ring fiber laser system with the objective of achieving welds with a specific weld depth and low number of defects at high welding speeds. The welds were evaluated using X-ray imaging and height measurements. A cost function was developed to quantify the overall weld quality based on the weld properties. It is demonstrated that the Bayesian optimizer can determine appropriate process parameters for the given objective, based on a cost function, within a comparatively small number of 29 experiments.

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